Customization: | Available |
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After-sales Service: | 0ne Years |
Warranty: | 0ne Years |
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Equipment Composition
Pipe rack, high temperature vulcanization box of vertical or horizontal main machine, secondary vulcanization box, main motor drive traction, cold water circulation system, etc
1. It adopts AC motor and frequency conversion speed regulation. Its speed regulation range is large, and it has great adaptability to the production of different specifications of silicone rubber products, and is easy to operate.
2. The reducer of hard tooth rubber extruder is used with low noise, large transmission torque, stable transmission and convenient maintenance
3. The cylinder is forced to feed, and can process multi-layer rubber strips, which are compacted, and the product effect is good.
4. It is equipped with a dual-channel automatic temperature controller, which has small temperature fluctuation during heating. According to different processing technologies, the heating temperature can be ideally selected, and the set temperature of the heated barrel and head can be automatically controlled.
5. The barrel is electrically heated, and the machine adopts circulating cooling, which can instantly cool the material to avoid material decomposition
6. Technical conditions for hot-air vulcanization baking: the baking materials of two-stage type, shaping section and post-drying section are 304 stainless steel plates, aluminum silicate insulation materials are placed in the middle, and mirror panels are sprayed on the outside.
7. After the mold adjustment of the extruder is completed, 1-2 people will patrol and monitor the operation and refueling, and 2 people will be responsible for the rubber mixing operation.
8. The design capacity of single unit is 2000-4000 meters/10 hours per shift, and the specificproduct is
Product Application
1. Extrusion of silicone tube, braided tube, special-shaped tube, LED silicone luminous strip.
2. Extrusion of silicone products such as solid, transparent, monochrome, bicolor, LED lead-free one-time molding silicon, LED flexible neon light strip, SMD light strips of various shapes.
3. Widely used in manufacturing plants, suitable for mixing raw materials with silica gel.
LED extruded light strip products
1. Solid core extrusion, hollow core extrusion, semi-package extrusion neon tube extrusion and LED coated silica gel one-time extrusion molding in LED silicone extrusion light strip
2. Due to the characteristics of cold extrusion and hot molding of silica gel extruded LED light strip, in order to ensure the good luminous consistency, flatness and transparency of the light strip, the requirements for the stability of the extruder are high, the extrusion speed is uniform, the transmission parts and screws are required to wear resistant, the whole machine is required to have low noise, and the cold requirements of the extruder are all the requirements for uniform heating of the tunnel furnace, good thermal insulation effect, and high heating efficiency.
3. The overall design power of the dual-color silicone multi-function production line is 380v/50HZ50KW, the actual length of the machine is 32m, and the width is 5.5m., Two operators shall patrol and monitor the operation and material change after the completion of mold adjustment of the extruder, and one operator shall be responsible for the rubber mixing operation.
Technical parameter
model | name | Applicable products | capacity | power |
LS85+65 |
Silicone three-color co-extrusion one-time molding production line | Silica gel waterproof LED soft lamp belt | conventional monochromatic hollow core5*10mm) lamp belt 400m / hour;onventional two-color Xiahong tube 200.30m hour LED special coating machineead | 380V/50HZ |
Specification/name | Diameter of main engine screw (mm) | Ratio of length to diameter of main screw(L/D) | Diameter of auxiliary machinery screw (mm) | Central high(mm) |
parameter | 85 | 12:1 | 65 | 1000m |
Efficient extrusion of silicone product profiles such as silicone strips
1. The design of the silica gel extruder and the successful application of the feeding device make the production stable and reduce the work of the workers. The screw with high compression ratio and high length-diameter ratio makes the extrusion compact and mixing good, the internal and external surfaces of the products smooth, without bubbles, and the size is stable and consistent.
2. Control, adjust and monitor the process parameters of the production line in the whole process.
3. Silicone special screw, winding, machine head, eye mold and supporting internal vulcanization prevention structure.
4. Self-centering machine head and hydraulic automatic or manual control system for silica gel.
5. Equipped with precise detection feedback system to ensure the accuracy of wire diameter and greatly reduce the cost
6. Solid, hollow sleeve products, transparent, monochrome, two-color, flexible tube silicone products production. Suitable for mixing silica gel with raw materials.
Technical parameter
Mode | LS65 | LS-85 |
LS-90 |
(mm)Wire dia | 1.5-35mm | 3.0-6.0mm | 5.0-10.0mm |
(m/min)Extruding line speed | 30m/min | 30m/min | 30m/min |
kg/h Extrusion volum | 60Kg/n | 100kg/h | 150Kg/h |
L/D of screw | 12:1 | 12:1 | 12:1 |
(kw)Main power | 7.5Kw | 15Kw | 120kW |
High temperature vulcanization box | 0.5-1.3m | 0.8-1.3m | 0.8-1.3m |
Horizontal vulcanization box | 6-8m |
8-10m | 8-12m |
Haul-off powe | 1.5Kw | 2.2Kw | 2.2Kw |
Contact 1: :MR.LEE
Mob: +0086 133 3269 0117
Tel: +86 0760 2255 2189
Contact 2: MISS.Clivia Huang
Mobl: 0086+18938722426
Tel: +86 0760 2255 2180
ZhongShan LongShine ZhengLong heavy industry machinery Co., Ltd
Add: LianFeng Yi Cun Industrial Zone, XiaoLanTown, ZhongShan, GuangDong Province, 528415 P. R. China
Website: longshineguoji.en.made-in-china.com; longshineguoji.en.made-in-china.com/